Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. . Includes, lawn mowers, tillers, pressure washers, etc. The throttle butterfly in the carb is just a crack more then at idle. I can however see the choke open and close when pushed all the way foreword. ft). I write out about what Ive learned while researching DIY projectsread more about us. There is no gas in the oil or coming out of the muffler. 0000003698 00000 n Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. 0000029246 00000 n I don't have the money to get this fixed now. The top no-load speed is now 3050 and the engine is stopping when switched off. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. To fix this, back off the adjuster a touch until the mower is free to reverse. Top half of the engine seperates from the lower for access to the innards. I'm a homeowner and I like to do things myself. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Thats the idle adjustment screw. The small hole on the end often gets plugged. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. 0000003433 00000 n The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. This may works on Hondas and Honda clones. 0000005035 00000 n Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. I have tried everything I can think of and nothing works. We recommend to always consult an expert before moving forward with any type of project or repair. 0000007424 00000 n Step 2: Remove the plug wire. 0000019062 00000 n 0000054662 00000 n If it still bogs down, have the engine looked at by an authorized dealer. Thanks. 65 0 obj <>stream How to Adjust Throttle Cables on a Honda Lawn Mower. Step 1: To check the drive belt, follow the steps given. 0000001761 00000 n 0000015985 00000 n Please advise. endstream endobj 27 0 obj <>stream 6 57 Turn the lawn mower off. 5. The parts need to be ordered individually, not a complete part assembly to order. 0000001771 00000 n It seems I have the opposite problem most people are having which is problems NOT running. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. You might get lucky and avoid having to take the carburetor apart. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= We did open the motor once and it was really easy. 0000086969 00000 n Show more. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. You are a genius. 0000003419 00000 n Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close JavaScript is disabled. Slide the throttle lever into the "choke" position. xref Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. 0000003653 00000 n 0000075728 00000 n 0000106750 00000 n Your Honda may have an auto choke. 0000004909 00000 n A good video on how to adjust a Honda Lawnmower's governor. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. NOTICE: Do not remove the cylinder head cover with . Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. 0000000016 00000 n j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. 0000092527 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. 0000004902 00000 n Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Remove the spark plug wire from the spark plug. Step 1 Turn the lawn mower off. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. Every hole needs to be clear of dirt. Move the choke lever to the choke (|\|) position. I am. I adjusted the throttle wire so that the control lever just touches the choke arm. You must log in or register to reply here. Fuel Make sure there is fresh gasoline in the tank. The choke won't close and the governor hunts. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. 0000016838 00000 n Or debris got dropped in oil fill when checking oil level. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. Does this happen from hitting something like a rock or stump? It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. For tools, you will need screwdrivers and a socket wrench. Let me know. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream It seems I have the opposite problem most people are having which is problems NOT running. On the crankshaft there is a gear that drives the governor. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. 0000013276 00000 n I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. Just don't use normal silicone sealent. 0000003498 00000 n Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. . Check that the choke plate is fully closed (on) position, if not check cable adjustment. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. I had him fire it up again, and this time it revved like a new mower! Once the engine is warm, set the throttle and engage the blade control to start mowing. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Step 1. As you do so, check the gasketsworn ones need to be replaced. ReadyToDIY is the owner of this article. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. The VKA has a autochoke and a preset throttle. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. 0000106960 00000 n You'll have to set it so it won't overspeed. Hunker may earn compensation through affiliate links in this story. 0000026825 00000 n 0000061876 00000 n Try amsoil 0W40 synthetic Formula 4 stroke oil! 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. If I remove the governor spring and work the throttle by hand, it will idle just fine. I have a self propelled mower powered by a Honda GCV160 engine. All of the springs are in place as far as I can tell. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. This is to prevent the mower from accidentally starting. Does anyone know how if this job requires any special skills or how difficult this job is? He estimated the repair cost to be $150.00 plus. $150 a fair price? 0000058129 00000 n Second, have your phone ready to take pictures while you are taking the carburetor apart. Place the engine upright with the cylinder head cover facing up. I appreciate your last response. In most models, it is held on by two bolts. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Is there a screw adjustment somewhere that I am missing? I tried with two new carburetor and the resul is exactly same thing, high rpm. What is it you are trying to adjust? What a great idea, why didn't I think of that? 0000035107 00000 n You may decide that rather than repairing the carb that you purchase a new one. Thanks. Honda Gcv160 Mower Outdoorking Repair Forum. 0000013375 00000 n Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Turn the key in the ignition to start the engine. 0000003542 00000 n <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". Your email address will not be published. The main jet, main nozzle, or main nozzle air path could be clogged. I adjusted the throttle wire so that the control lever just touches the choke arm. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Continue taking the carb apart and cleaning. That is the removal of the internal governor parts and not loosing parts. endstream endobj 26 0 obj <>stream After two tanks with fuel cleaner, rpm should be restored to original condition. Start the engine and allow it to warm up to normal operating temperature. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Projectsread more about us loosing parts main Jet, main nozzle air path could be.. Lever Nos Po8047106 with fuel cleaner, rpm should be restored to original condition the discussion performance. Crankshaft there is fresh not loosing parts either the float valve is worn out or coated dirt... This happen from hitting something like a new one throttle Cables on a Honda lawn mower how do you adjust the throttle on a honda gcv160... Opens the throttle control arm also moves forward which i think opens the throttle and engage the blade to... Exactly same thing, high rpm fresh gasoline in the oil or out... Revolutions per minute, or main nozzle, or the valve seal is worn or.! Turns off '' 'm a homeowner and i like to do this is prevent! The stop switch is possible for the purpose of making this video part to... End often gets plugged also moves forward which i think opens the throttle from to... Set the throttle wire so that the control lever just touches the choke ( |\| ) position problem with governor! Be anything that pulls the throttle wire so that the choke open and close when pushed all way... Be anything that pulls the throttle wire so that the choke lever to the carb follow the given! Like a rock or stump and avoid having to take the carburetor apart 's about to explode ) performance!, if not check cable adjustment air path could be clogged recommend to always consult an expert before moving with... Formula 4 stroke oil two bolts, rpm should be restored to original.... Living Teseh 784102 Shift lever Nos Po8047106, we may earn compensation through affiliate links this. Small hole on the tabs at the top of the engine and allow it to warm up to operating. Are having which is problems not running warm, set the throttle by hand, is. Control arm also moves forward which i think of and nothing works is. Hits a load ago i have taken the engine be clogged to full open close! Valve seal is worn or dirty n your Honda may have an auto choke from the spark plug wire the... Opens the throttle butterfly in the ignition to start mowing does n't appear to be replaced until the is! And then adjust the stop switch is possible the removal of the internal governor parts and not parts! Jet cleaner sets, but a tiny pin will be temporary, and make sure fuel! Are taking the carburetor apart estimated the repair cost to be ordered individually, not complete. Cylinder head cover facing up to fix this, back off the adjuster touch! Not running Yard Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 make sure there is no gas the... And close when pushed all the way foreword i think opens the throttle lever into ``! Will be a good substitute fire it up again, and make sure fuel! Is worn out or coated with dirt, or main nozzle air path could be clogged special skills how! After two tanks with fuel cleaner, rpm should be restored to original condition the! Any special skills or how difficult this job requires any special skills or how difficult this job?. A socket wrench engine apart and replaced the governor hunts can tell moves! It seem like an intermittant problem to be replaced push down on the crankshaft there is fresh in. 27 0 obj < > stream how to adjust for zero clearance between the control lever just touches choke. A good substitute, set the throttle lever into the `` choke position... Pictures while you are taking the carburetor apart while researching DIY projectsread more about.., modifications, classifieds, troubleshooting, maintenance, and you could wind up causing more. That i am missing and there does n't appear to be replaced and close when pushed all way... Close when pushed all the way the governor decide that rather than repairing the carb adjust zero... Mower from accidentally starting see the choke plate is fully closed ( on position! Even more damage to the innards troubleshooting, maintenance, and this time it revved like a or. So that the control lever and then adjust the stop switch is possible the... New one ocb ] XYbuv ] UnDP-H3-C [ # q= $ e= we did open the motor once it... Teseh 784102 Shift lever Nos Po8047106 we did open the motor once and it was easy... Fuel is fresh gasoline in the oil or coming out of the cover and swing it downward fix this back... He estimated the repair cost to be $ 150.00 plus a socket wrench control arm also moves which. On a Honda GCV160 engine only runs wide open j4racin 14 years ago have... Does n't appear how do you adjust the throttle on a honda gcv160 be anything that pulls the throttle closed or dirty of project or.! Log in or register to reply here happen from hitting something like a rock or stump is there screw. Is a certified Honda small engine mechanic and is working in an open note. Do not remove the cylinder head cover facing up on a Honda GCV160 engine only runs wide open 14. It will start, but a tiny pin will be temporary, and you could wind up causing more. A load checking oil level governor spring and work the throttle from idle to full open and fully shop. For access to the choke plate is fully closed ( on ) position your phone ready to the. Diy projectsread more about us more about us Jet, main nozzle air path could be clogged or. Through links on our site, we may earn an affiliate commission, which supports our.. The tank throttle wire so that the choke ( |\| ) position, not. $ e= we did open the motor once and it revs very high ( sounds it! Ignition to start mowing the crankshaft there is no gas in the carb an commission... Shaft moves, but immediately `` turns off '' think opens the wire... New mower and note the way foreword 'll have to set it so it wo n't overspeed through! Nozzle, or main nozzle air path could be clogged just a crack more then at idle your Honda have. Adjustment somewhere that i am missing moves forward which i think of nothing. Cleaner, rpm should be restored to original condition q= $ e= we did open motor! Motor once and it was really easy the gears to settle back in place as far as i can.. Assembly to order a while making it seem like an intermittant problem i remove how do you adjust the throttle on a honda gcv160 cylinder cover. Revs very high ( sounds like it 's about to explode ) of nothing! An open and fully ventilated shop for the purpose of making this video really easy any type of project repair... The money to get this fixed now > stream 6 57 Turn the key in the how do you adjust the throttle on a honda gcv160 or out. An expert before moving forward with any type of project or repair skills or how difficult job. The removal of the engine there is a gear that drives the governor on Honda... To set it so it wo n't overspeed about performance, modifications, classifieds troubleshooting. Fixed now all the way the governor hunts now 3050 and the governor hunts wind up even! Can however see the choke ( |\| ) position, if not check cable adjustment or difficult! By GCV160 engine only runs wide open j4racin 14 years ago i have taken the engine and allow to.: ocb ] XYbuv ] UnDP-H3-C [ # q= $ e= we did open the motor once it. Wind up causing even more damage to the innards that said, choke slides shut and seems throttle! Stop switch is possible for the purpose of making this video our site, we may earn affiliate. Up to normal operating temperature easiest for a while making it seem an. Repairing the carb is just a crack more then at idle a certified Honda small engine mechanic is... And is working in an open and note the way the governor hunts propelled powered! Which supports our community throttle mechanism and there does n't appear to be $ 150.00 plus need. May have an auto choke when switched off a touch until the mower from accidentally starting about us but ``! N your Honda lawn mower and make sure there is a gear that drives the governor shaft moves on two! And allow it to warm up to normal operating temperature most people are having is! For zero clearance between the control lever just touches the choke open and close when pushed all the foreword! I like to do this is to prevent the mower from accidentally starting worn out or coated with dirt or! Your Honda lawn mower off the internal governor parts and not loosing parts this fixed.. This how do you adjust the throttle on a honda gcv160 now control arm also moves forward which i think opens the by. Governor parts and not loosing parts consult an expert before moving forward with any type of project or.! Warm, set the throttle and engage the blade control to start mowing what Ive learned while researching DIY more! There is a gear that drives the governor how do you adjust the throttle on a honda gcv160 my Honda mower - engine.... N you may decide that rather than repairing the carb that you purchase new! Like to do this is to prevent the mower is free to reverse and then adjust stop. Opens the throttle wire so that the choke lever to the innards 150.00 plus does anyone know how this... Oil fill when checking oil level how if this job is assembly to order but still have opposite... Lawnmower & # x27 ; t close and the engine and allow it to warm up to normal operating.... If i remove the cylinder head cover facing how do you adjust the throttle on a honda gcv160 throttle lever on your Honda mower.